How can production be managed in the most effective way?
Today, the development of manufacturing and companies has made it necessary to find suitable ways for the management of production. With them, you can increase the equipment effectiveness and shorten of fully manufacturing time. The careful selection of systems and solutions guarantees the best results of the production system, which is an essential part of any company.
- What is a Production Data Management System?
- Overall Equipment Effectiveness – why is it important?
- How the Overall Equipment Effectiveness is scored?
Which solutions should you implement in your company? Let’s think about that.
What is a Production Data Management System?
The Production Data Management System is an example of a truly advanced manufacturing software. It combines elements such as a complete MES system and three add-ons: Machine Control, Microstops and Paperless. The use of the Production Data Management System is a number of advantages with which the total effective equipment performance can be significantly improved. The basic benefits of using the system are for example setup and adjustment of machines by collecting data and analyzing, the ability to eliminate paper – the data is collected in a way that does not require material – and the ability to store data.
Overall Equipment Effectiveness – why is it important?
Another good option is Overall Equipment Effectiveness OEE. This system makes it possible to monitor the data of the individual data and to make the right decisions by analyzing the specific information. OEE is the opportunity for real-time monitoring that allows you to react quickly to any changes. In addition, Overall Equipment Effectiveness Performance Monitoring offers a chance for more performance and quality through the ability to analyze huge amounts of data.
How the Overall Equipment Effectiveness is scored?
The Overall Equipment Effectiveness is calculated using the following formula: The result of multiplying Good Count with Ideal Cycle Time is divided by the Planned Production Time.
The designations shown in the specimen have the following meanings:
- Good Count is properly created products,
- Ideal Cycle Time means the ratio of target time needed to create an element,
- The Planned Production Time is the total of scheduled time for production.
It is remarkable that the perfect production is the same as an OEE score of 100%. Usually companies own an OEE of around 60%, but it’s worth increasing that score.
With the Overall Equipment Effectiveness Performance Monitoring and Production Data Management System, you can increase your efficiency and increase your results. The data analysis that these systems enable makes it easier and much faster to optimize the operation of the plants.